Facts About Aluminum Powder Coating Steel And Stainless Installation

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Overview Of Aluminum Powder Coating Steel And Stainless Installation Process

There is a certain procedure that can be applied to both stainless steel, as well as regular steel, that can help preserve the integrity of the metal. It is called powder coating, a procedure where a powdery substance, such as aluminum, can be sprinkled on the exterior of the metal. In many cases, this can extend the life of the metal, or it could provide some type of extra resistance to decomposition over time. Here is an overview of aluminum powder coating steel and stain less installation procedures used on steel and stainless steel.

What Is Powder Coating?

This is a procedure where a dry type of powder, usually free flowing, is applied to the exterior of various types of material. In the case of doing this for stainless steel or general steel, this can be done in the absence of a solvent. The binding agent is activated through heat, causing this powder to melt and conform to the exterior by merging with the outer layer of the metal itself. Once it has cooled, the entire component will be fully protected by this extra coating of metal.

Overview Of Aluminum Powder Coating

One of the reasons that aluminum is often used for these procedures, especially with steel, is that it can provide an extra form of resistance to corrosion. Even though steel is not going to rust as iron will, primarily because of the carbon component built into the steel, it’s always good to have this extra layer of protection. It can also be applied using an electrostatic process, curing it under a very specific amount of heat. This forms that skin that will remain on the exterior of the metal, helping to extend its longevity. There are other options that you may want to consider when applying this aluminum powder coating steel and stain less installation. Some of them are more cost effective, whereas others might be much faster at combining with the steel.

Medium Density Fiberboard Options

There are several other methods by which this can be done. One of those is through medium density fiberboard. This is a newer technology. It is also in the form of a powder, and this is applied to the exterior of the metal for a variety of reasons. For example, if you are creating aluminum extrusions, household appliances, or components for automobiles, this is a process that is quite common in these industries. If you have a business where you are producing drum hardware, or even bicycle parts, this is likely one of the methodologies that you will implement to provide this extra exterior layer of protection for the components that you are creating.

What Are The Primary Advantages Of This Process?

The primary benefits to applying this exterior layer of aluminum is that there are no solvents. This means that it will remain on the exterior for decades. They also create a much thicker coating when compared to other applications which will include those that are in a liquid form. There are very few differences in the appearance of this powder, therefore making every procedure as systematic as possible. They will also look similar, and will perform in the same manner, which is why the powder is often used instead of liquid materials. Finally, it is also very popular because of the speed at which this process can be implemented. It is far faster than using a liquid coating on the outside. All of these advantages, as well as a lower cost for doing this procedure, has made this one of the more popular ways to protect steel components that companies are producing and selling.

Different Categories Of Powder Coating

There are two primary categories that are used during this process. One is called thermoplastics. The other is called thermal sets. When doing the somersetting, there is a chemical reaction that will activate polymers within the metal, and the aluminum, causing them to adhere to each other much more efficiently. If you are using a thermoplastic process, this is more akin to placing a liquid plastic over the metal itself. Either way, the powder will be fused to the outside creating a much more sturdy product.

How Are These Components Produced During This Process?

There are several ways that this can be done. Polymer granules are likely the most popular. It just depends if you are mixing this with pigments, and what are called hardeners which can help complete the process. There is something called the extruder. This is where the powder is applied to the components at high temperatures to cause them to meld together. Additionally, the extruded mixture can be rolled onto the stainless steel or steel, or chips may be used, subsequently becoming a fine powder that can be applied.

How To Find Companies That Can Do This For You

If you do not currently have a manufacturing plant where you can administer this process, you can easily find aluminum powder coating steel and stain less installation companies that will be able to do this for you. Try to do a review of each business, looking at how long they have been in business, and get quotes on how much this will cost. It should be relatively easy to narrow down one final company to use, a business that will offer you a reasonable quote and can expedite this process for you. Keep in mind that not all of these businesses will use the aluminum powder coating process. Some may still be using the old style liquid integration method. Make sure that they do offer aluminum powder coating specifically for stainless steel and steel before deciding on one particular company to use to do this for your business.

This basic overview of how stainless steel and traditional steel can receive and exterior layer of aluminum should show you why powder coating might be appropriate for your business. It is becoming more popular, especially as new and innovative ways of administering this powder to the outside of steel gradually improve. Additionally, the cost and speed of this process have also inspired many to use this particular procedure. This cursory overview should help you understand why you may want to start using this aluminum powder coating steel and stain less installation process.